How to maintenance and repair conveyor belt
How to maintenance and repair conveyor belt
Industrial conveyor belt in every industry, from distribution centers to facilities and plants, undergo rigorous working conditions. Maintenance and engineering managers know even the best-designed conveyor belts require repairs and maintenance, which is why knowing how to efficiently repair belts and prevent future damage is very important.
How to maintenance and repair conveyor belt?
Frankly speaking, there are three ways to maintenance and repair conveyor belt:
1. The first way: hot splicing by conveyor belt vulcanizers, it’s also called Vulcanizing presses;
2. The second way: cold connection by glue;
3. The last way: repair by mechanical chain.
For this FAQ, we mainly discuss about the hot splicing belt by conveyor belt vulcanizer. The ideal effective for
repairing or splicing conveyor belt will obey the principle of same tension strength and same service life
comparing with new original conveyor belt, and only adopts hot splicing advanced technology.
The main purpose for cold splice and mechanical method is to save operation time and lessen the loss. So it’s not
the best way to choose cold splice and mechanical splice to replace hot conveyor belt vulcanizer.
The advantages for hot splice of conveyor belt by conveyor belt vulcanizers are almost same service life and same
tension strength comparing with new and original conveyor belt. Conveyor Belt Vulcanizer or Conveyor Belt
Vulcanizing Press is the best way to repair and splice belt.
Conveyor Belt Vulcanizing Presses works at Buenaventura Port
Suzhou Arphu exported Conveyor Belt Vulcanizing Presses to our Colombian customers, and our customers feedback to us that our Conveyor Belt Vulcanizing Presses works at Buenaventura Port recently and share some pictures and videos with us.
Buenaventura port is the biggest sea port of Colombia, and also it’s the most important city around Pacific Ocean of Colombia.
Here we thank you for your always support and share with us the pictures and feedback to us that the good quality of our presses, best wishes for your prosperous businesses!
Analysis and Treatment of Conveyor Belt Vulcanizer for Common Questions
Conveyor belt vulcanizer (also called conveyor belt vulcanizing press), as for splicing tools for conveyor belt, in the process of using it may have some small problems, mostly due to improper operation, storage or maintenance.
FAQ 01: If heating up time is too long or can’t reach 145℃:
(1) If install heat insulation plate between cross beams and heating plates, if not, please install it and re-test it.
(2) If temperature can’t reach set temperature, please check if switch of “vulcanizing time” open or not, if opened, belt vulcanizer is in heat preservation stage, and temperature can’t rise. Then please close the switch.
(3) If doesn’t work after test the first two steps, please check if the heat insulation plates are moist, if yes, please drying them by heating plates.
(4) If it doesn’t work after the first three steps, please contact after sale service.
FAQ 02: If temperature non-uniformity lead to bad splicing:
(1) Check if heat insulation plates damaged;
(2)If heat insulation plates work well, please heat up heating plates separately and test heating plates surface by thermometric indicator. If temperature is non-uniformity, maybe heat resistance is damaged.
FAQ 03: If pressure can’t reach to set value by pump:
(1) If inlet of water plate is blocked by too tighten of bolts and nuts, if yes, please loosen bolts and nuts;
(2)If leakage of water or air and tighten relevant bolts, and check seals of pump.
FAQ 04: If adhesive between belt and heating plates
Please check if use heat-resistant paper between conveyor belt and heating plates.
FAQ 05: Leakage of water plate
(1)Check the leakage point, if leakage from edges of water plate, please tighten bolts;
(2)If leakage from water plate surface or avulsion, please change belt of water plate.,
Russia Customer Purchased Conveyor Belt Vulcanizer
Suzhou Arphu exported water cooling system conveyor belt vulcanizer to our Russia customer with model DLCBV- 1400*1000. We arranged the surveyor who was appointed by customer to test vulcanizer in our factory, and all testing items met the customer’s requirements.
After the customer received test report, she thanked us our serious working attitude and professional service, then inquired model of DLCBV-800*1000 conveyor belt vulcanizer.
Thanks for your trust and support!
Repeat order for conveyor belt vulcanizer from our philippines customer
First of all, we thank you very much for this Philippines customer who purchases spot repair vulcanizer every year. This year, the customer also purchased conveyor belt vulcanizer. According to her requirements, we made a drawing for heating plate to confirm with her and produced it model of DLCBV-1200*752.
The customer received vulcanizer and spliced with it well, then she give us repeat order and feedback us that the conveyor belt vulcanizer is good quality!
Thank you very much for your support!
Safety Precautions as Operation of Conveyor Belt Vulcanizer
Safety Precautions as Operation of Conveyor Belt Vulcanizer
Conveyor belt vulcanizer belongs to industrial electroheating equipment, safety precautions are needed in the process of operation of vulcanizing presses.
1.Please prepare 2 sets of 7 kgs powder fire extinguishers, sand and water., etc;
2.All the electrical equipment must have reliable ground protection, check all the cables;
3.Keep gasoline, rubber sheet, etc far away the fire seat, and guards in position.
4.In the process of operation of conveyor belt vulcanizer, workers must guard in position, after vulcanization finished, cut off the power and clear working site, disassemble conveyor belt vulcanizer, repairing tools and splicing tools to ensure store conveyor belt vulcanizer or vulcanizing presses in dry and cool environment.
Common Methods of Repairing And Splicing Conveyor Belt
COMMON METHODS OF REPAIR AND SPLICE CONVEYOR BELT
Generally, there are three methods to repair and splice conveyor belt, the first one is hot splicing by conveyor belt vulcanizers or Vulcanizing presses; the second one is cold connection and the last one is mechanical method.
For this FAQ, we mainly discuss about the hot splicing belt by conveyor belt vulcanizer. The ideal effective for repairing or splicing conveyor belt will obey the principle of same tension strength and same service life comparing with new original conveyor belt, and only adopts hot splicing advanced technology.
The main purpose for cold splice and mechanical method is to save operation time and lessen the loss. So it’s not the best way to choose cold splice and mechanical splice to replace hot conveyor belt vulcanizer.
The advantages for hot splice of conveyor belt by conveyor belt vulcanizers are almost same service life and same tension strength comparing with new and original conveyor belt. Conveyor Belt Vulcanizer or Conveyor Belt Vulcanizing Press is the best way to repair and splice belt.
The Installation of Conveyor Belt Vulcanizer
1. Put the bottom cross beams on the platform longitudinally by 70° with the belt.
2. Put the water hydraulic plate on the bottom cross beams, and heat insulation plate upwards.
3. Put the bottom heating plate on the water hydraulic plate uniformly around it, with its working surface upwards.
4. Put the processed belt that dealt as per vulcanizing technique on the bottom heating plate, (if several vulcanizing presses work together, then a piece of about 0.3mm copper should be placed on the gap of each two vulcanizing presses). Meanwhile, install iron gasket bilaterally (the iron gasket are prepared by customers, which is about 75 mm width, but its thickness is thinner than belt about 0.5–1.0 mm, and longer than the vulcanizing press about 700mm). Then adjust to the same width as the belt by clamp devices.
5. Put the top heating plate on the processed belt, and the working surface is toward to belt, keep uniform with the bottom heating plate. If several vulcanizing presses work together, then a piece of 0.3mm thickness copper or steel sheet should be placed on the gap of each two vulcanizing presses.
6. Put the heat insulation plate on the top heating plate, and then put cross beams on
the heat insulation plate which keeps the uniform with the bottom cross beams. Install bolts, washes and screw the nuts by 30 KG/M moment to tighten evenly.
7. Connect control cabinet and heating plates with secondary cables, and connect power with primary cable.
8. Connect the water hydraulic plate and the (manual/electric) pump by high-pressure soft pipe.
Pakistan Customer purchased Spare Parts of Conveyor Belt Vulcanizer
Suzhou Arphu exported Spare Parts of Conveyor Belt Vulcanizing Press to our Pakistan customer, they purchased several Conveyor Belt Vulcanizers several years ago and now they purchased some spare parts.
We have cooperated for many years about Conveyor Belt Vulcanizing Press projects. This time, they purchased some spare parts for the conveyor belt vulcanizing presses that produced in 2014.
Thanks for your always support, best wishes for your prosperous businesses!
Thailand Customer purchased Conveyor Belt Vulcanizing Presses
Suzhou Arphu Industrial Co., Ltd exported Conveyor Belt Vulcanizing Press our Thailand customer, we have cooperated with the customer from Thailand for many years about Conveyor Belt Vulcanizing Press projects.
Customer comments that the Conveyor Belt Vulcanizing Presses from Arphu is very good in quality and price, they appreciate our professional services and design of Conveyor Belt Vulcanizing Press after testing and installation at site, and the splicing is very good.
Thanks for your feedbacks and best wishes for your prosperous business!