Common Methods of Repairing And Splicing Conveyor Belt
COMMON METHODS OF REPAIR AND SPLICE CONVEYOR BELT
Generally, there are three methods to repair and splice conveyor belt, the first one is hot splicing by conveyor belt vulcanizers or Vulcanizing presses; the second one is cold connection and the last one is mechanical method.
For this FAQ, we mainly discuss about the hot splicing belt by conveyor belt vulcanizer. The ideal effective for repairing or splicing conveyor belt will obey the principle of same tension strength and same service life comparing with new original conveyor belt, and only adopts hot splicing advanced technology.
The main purpose for cold splice and mechanical method is to save operation time and lessen the loss. So it’s not the best way to choose cold splice and mechanical splice to replace hot conveyor belt vulcanizer.
The advantages for hot splice of conveyor belt by conveyor belt vulcanizers are almost same service life and same tension strength comparing with new and original conveyor belt. Conveyor Belt Vulcanizer or Conveyor Belt Vulcanizing Press is the best way to repair and splice belt.
The Installation of Conveyor Belt Vulcanizer
1. Put the bottom cross beams on the platform longitudinally by 70° with the belt.
2. Put the water hydraulic plate on the bottom cross beams, and heat insulation plate upwards.
3. Put the bottom heating plate on the water hydraulic plate uniformly around it, with its working surface upwards.
4. Put the processed belt that dealt as per vulcanizing technique on the bottom heating plate, (if several vulcanizing presses work together, then a piece of about 0.3mm copper should be placed on the gap of each two vulcanizing presses). Meanwhile, install iron gasket bilaterally (the iron gasket are prepared by customers, which is about 75 mm width, but its thickness is thinner than belt about 0.5–1.0 mm, and longer than the vulcanizing press about 700mm). Then adjust to the same width as the belt by clamp devices.
5. Put the top heating plate on the processed belt, and the working surface is toward to belt, keep uniform with the bottom heating plate. If several vulcanizing presses work together, then a piece of 0.3mm thickness copper or steel sheet should be placed on the gap of each two vulcanizing presses.
6. Put the heat insulation plate on the top heating plate, and then put cross beams on
the heat insulation plate which keeps the uniform with the bottom cross beams. Install bolts, washes and screw the nuts by 30 KG/M moment to tighten evenly.
7. Connect control cabinet and heating plates with secondary cables, and connect power with primary cable.
8. Connect the water hydraulic plate and the (manual/electric) pump by high-pressure soft pipe.
Pakistan Customer purchased Spare Parts of Conveyor Belt Vulcanizer
Suzhou Arphu exported Spare Parts of Conveyor Belt Vulcanizing Press to our Pakistan customer, they purchased several Conveyor Belt Vulcanizers several years ago and now they purchased some spare parts.
We have cooperated for many years about Conveyor Belt Vulcanizing Press projects. This time, they purchased some spare parts for the conveyor belt vulcanizing presses that produced in 2014.
Thanks for your always support, best wishes for your prosperous businesses!
Thailand Customer purchased Conveyor Belt Vulcanizing Presses
Suzhou Arphu Industrial Co., Ltd exported Conveyor Belt Vulcanizing Press our Thailand customer, we have cooperated with the customer from Thailand for many years about Conveyor Belt Vulcanizing Press projects.
Customer comments that the Conveyor Belt Vulcanizing Presses from Arphu is very good in quality and price, they appreciate our professional services and design of Conveyor Belt Vulcanizing Press after testing and installation at site, and the splicing is very good.
Thanks for your feedbacks and best wishes for your prosperous business!
Conveyor Belt Vulcanizer works at site
Suzhou Arphu Industrial Co., Ltd, exported four sets of conveyor belt vulcanizers to Colombia, the model is DLCBV-800*830, DLCBV-1000*830, DLCBV-1350*1000 and DLCBV-1500*1000.
After testing and installation at site, customers comment that the conveyor belt vulcanizers are pretty good quality, and splicing is very good. And they share some pictures with us about the operation of conveyor belt vulcanizers.
We’d like to share our happiness to hear from the feedback from our customers, best wishes for you.
Common Splicing and Repairing Methods of Conveyor Belt
There are three common methods for splicing and repairing conveyor belt
(1)Hot vulcanizing splicing method: mainly choose proper belt vulcanizing press, repair vulcanizing press and hot vulcanization material, it’s the most reliable and best splicing method;
(2)Cold splicing method: use cold adhesive agent and special tools;
(3)Mechanical repair method: mainly use fastener, bolts or soft metal wire to repair or connect damaged part.
For the mentioned three methods, the best method of repair and splicing conveyor belt is hot vulcanizing splicing. Its advantages are long life service, almost completely the same as original conveyor belt after repair and splicing, suitable heavy materials, long distance and high speed transportation.
New Caledonia Customer purchased Conveyor Belt Vulcanizing Press
Suzhou Arphu exported Conveyor Belt Vulcanizing Press our Thailand customer, we have cooperated for many years about Conveyor Belt Vulcanizing Press projects.This time, they purchased some spare parts for the conveyor belt vulcanizing presses that produced in 2012.
Thanks for your always support, best wishes for your prosperous businesses!
Maintenance and servicing of Conveyor Belt Vulcanizer
Conveyor belt vulcanizer, as repair and splicing tools, maintenance and servicing of conveyor belt vulcanizer is very important, it can prolong service life.
As maintenance of belt vulcanizing press, please pay more attention to the following questions:
(1)Storage in dry and draughty environment to avoid of shortage of electrical resistor due to moisture.
(2)Don’t operate belt vulcanizing press in raining weather outside.
(3)If work in moist field, please put sleepers under machine to avoid laying it on the ground directly, which is prohibited.
(4)If there is water in heating plates, please open cover and pipe water out, then set to “MANUAL OPERATION” on the control cabinet and heat up to 100℃, keep about 30 minutes, after emergent usage of heating plates, please contact after sale service and consider change electrical resistors
(5)If long time no use belt vulcanizing press, please connect power to heat heating plate each 15 days (set temperature 100℃) and keep 30 minutes.
(6)After vulcanizing job, please pipe out water from water plate completely, especially in winter.
Conveyor Belt Vulcanizing Presses works at Vietnam Steel Group
Suzhou Arphu exported Conveyor Belt Vulcanizing Presses to our Vietnam customer with model DLCBV-2200*3016 and Spot Repair Vulcanizer, here they share pictures with us.
The modular type of Conveyor Belt Vulcanizer is consisted by six pairs of heating plates, and six control cabinets to control the temperature and time, it equipped two sets of electric pump to provide pressure and for water cooling system.
we thank you for your always support and share with us the pictures and feedback to us that the good quality of our presses, best wishes for your prosperous businesses!
Conveyor Belt Spot Repair Vulcanizing Press
Suzhou Arphu exported Conveyor Belt Spot Repair Vulcanizing Press to our Indonesia customer with model DLBRV-I, here they share pictures with us.
The type of Conveyor Belt Sport Repair Vulcanizer is consisted by water cooling system, standard control cabinet and manual pump. We thank you for your always support and share with us the pictures and feedback to us that the good quality of our presses, best wishes for your prosperous businesses!